Assistant Manager -Asset Management and Process Safety

Objectives of the Position

• Functional leadership Plant Trainer (process safety)
• Optimise plant internal processes and procedures. Technical, Quality, and cost-effective manufacturing of Cellasto operations
• Value-based optimization and continuous improvement of plant equipment

Main Areas of Responsibilities and Key Activities

MainTasks (Process Safety):

• Responsible for process optimization (procedures, automation, operator Systems etc)
• Responsible for process safety at plant.
• Responsible for the coordination and further development of the continuous improvement process
• Lead the implementation of process safety processes and practices according to the Responsible Care Management System
• Responsible for performing detailed process analysis.
• Responsible for implementing process changes in operations, including documentation
• Responsible for support by centers of competence or technology unit
• Responsible for operational innovations.
• Responsible for issues of plant safety (focus assets)
• Responsible for the development and documentation of plant safety, equipment investigations)
• Initiating and setting up of plant modifications/investments with focus on process and asset safety
• Collaboration in Process Manager community
• Act as competence center in Process Safety to provide advisory and training to the plant including support the site in preparing GU/RA audit concerning Process Safety.
• Coordinate all process safety programs, SHE review, MOC for the plants
• Plan and conduct PSM verification scheme.
• Manage gap analysis between existing practices and global/regional, GC requirements. Inform the plant management for upgradation as and when necessary
• Monitor the process safety performance and identify potential process safety issues by analyzing the incident reports and Process Safety Management verification results.
• Update Process Safety related guideline & regulation

MainTasks (Asset Management):

• Define criteria for prioritization of maintenance work (in coordination with maintenance team)
• Support/Lead projects, Plan and execute CAPEX and OpEx plan as assigned by Plant Manager
• Initiate technical related improvement projects , digitalization, simplification.
• Development of asset condition & asset reliability.
• In lead to define and regularly review the maintenance- and spare parts strategy, considering the Asset Development Plan and agility plan by using integrated templates (in coordination with maintenance)
• Coordinate with maintenance team to develop RBM to define equipment criticality, make or buy concept, preventive maintenance strategy, equipment replacement plan & budget, FMEA, knowhow management
• Initiate definition of spare part strategy.
• Regularly review and control technical cost and relevant KPIs (monthly, quarterly)
• Define technical cost budget based on maintenance cost estimation and project plan (in coordination with Maintenance team)
• Collaboration in Asset Manager community
• Coordinate with maintenance team to Perform bad actor management, including data analysis, and initiate RCFA for complex issues, action plans with follow up

Job Requirements

• Education B.E/B. in Tech (Chemical/Plastic)
• Working experience 8 years & above
• Technical & Professional Knowledge in Chemical Process/Plastic processing machine operation